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Smooth woven construction ideal for small text, fine detail and high-resolution logos on apparel and product labels. Engineered with master-level calibration, authentic materials, and strict production tolerances for apparel brands, hatmakers, and uniform programs worldwide.
Woven patches
Certified Production Spec
Weave Type
High-Density Damask Jacquard
Thread Density
50-Denier Microfilament
Min Text Height
1.5mm Ultra-Legible Typography
Border Style
Merrowed Edge or Laser Heat-Cut
Backing
Iron-On, Velcro Hook/Loop, Adhesive
Minimum Order
25 Pieces
When your artwork features intricate line art, micro-typography, or fine gradient details that exceed the physical needle resolution of embroidery, woven patches are the premier choice.
Woven on high-speed Jacquard looms with microscopic 50-denier polyester threads, woven patches deliver photographic sharpness with a smooth, flat, lightweight profile.
Finished with traditional merrowed overlock borders for classic insignia styling or laser heat-cut edges for modern, flush-fit application.
Unlike embroidery where needles punch through fabric, woven threads are interlaced horizontally and vertically, allowing razor-sharp resolution on complex crests and sponsor logos.
Smooth surface feel that lays completely flat on shirts, beanies, caps, and outdoor equipment.
Every woven patch can be enclosed in a heavy merrowed thread border that preserves traditional patch dimension and rigidity.
Available with iron-on heat-seal adhesive, Velcro hook-and-loop backing, or self-adhesive peel-and-stick for universal garment application.
Every design is manufactured to industrial tolerances with 100% white background studio capture. Click any patch to inspect close-up stitch detailing.
Free digital proof included. Zero die costs or setup fees.
We combine fine art craftsmanship with industrial production rigor to guarantee flawless execution.
Tested against 50+ wash cycles, UV exposure, and abrasive real-world uniform wear without unravelling.
Whether sharp laser engraving or satin stitch columns down to 3mm, our tolerances are verified manually.
Choose from industrial heat-seal iron-on, genuine Velcro hook-and-loop, peel-and-stick, or sew-on.
Every single patch is physically checked by our quality control leads before packing into protective cases.
Need emergency event stock or rapid samples? Same-day proofs and expedited 5-day manufacturing available.
No hidden die costs, setup fees, or digitization charges. What you see on your tailored quote is final.
We support both boutique pilot batches and large commercial runs. Minimums start at just 10–25 pieces depending on custom mold complexity, with significant volume discounts at 100, 250, 500, and 1,000+ units.
Always. We provide a full digital simulation showing real-scale dimensions, Pantone thread or leather hide colors, and border textures within 24 hours. Production only begins upon your 100% written sign-off.
We accept vector AI, EPS, PDF, SVG, and high-resolution PNG or JPG. If you only have a rough sketch or photo of an old physical patch, our vector redraw artists will recreate it into press-ready artwork for free.
For commercial hats and heavy denim, sew-on channels or high-temp heat-seal adhesive work best. For tactical vests and military uniforms, hook-and-loop Velcro is the standard. For casual cotton tees or bags, iron-on provides instant bond.
Upload your artwork or idea today. Our senior digitizers and craft directors will prepare your tailored specification sheet and complimentary digital proof within 24 hours.