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Soft, flexible custom rubber patches that resist water, mud, and heavy use. Tactical PVC patches with Velcro backing are a favorite for uniforms, packs, plate carriers, and outdoor gear.
Custom PVC Patches
Production specs
Material
Soft, flexible PVC
Relief
2D flat or 3D sculpted
Water Resistance
Waterproof and mud-proof
Backing
Velcro (hook and loop) or sew channel
Temperature Range
-30°C to +80°C (-22°F to 176°F)
Minimum Order
25 pieces
Soft PVC patches are one of the toughest patch options. Made from flexible PVC rubber, they are waterproof, mud-proof, and UV-resistant, for outdoor, tactical, and marine use.
Unlike thread patches, which can snag or soak up water, PVC patches wipe clean and keep their color.
Using precision metal molds, we create 2D and 3D raised detail with sharp, fine lines that embroidery can't match.
From morale patches on plate carriers to department crests on caps, our PVC patches are made for hard use. A recessed sewing channel protects the stitching from wear.
We make subdued tactical colors such as coyote brown, ranger green, wolf gray, and OD green, plus glow-in-the-dark options.
Velcro backing is bonded and stitched around the edge so the patch stays on your vest and gear.
Outdoor brands, ski gear makers, and dive shops choose PVC because snow, salt water, and dirt don't damage it.
Our molding process allows up to 6 Pantone colors, each on its own raised level.
The mold captures sharp text and detailed logos without colors bleeding into each other.
Our team turns your vector logo into a multi-level metal mold. Liquid PVC is then filled into each level of the mold.
This creates raised borders, rounded edges, and textured fills that embroidery can't copy.
Every order includes a 3D digital preview showing each layer and color before the mold is made.
Every patch is photographed on a plain white background, so you can see the real detail. Click any patch for a close-up.
Free digital proof included. No mold or setup fees.
Hand-prepared artwork, careful production, and a proof you approve before anything is made.
Built for real use on uniforms, hats, and gear, and checked against your approved proof before it ships. If it doesn't match, we remake it at no extra cost.
From sharp laser engraving to small lettering, every detail is checked by our team before production.
PVC patches start at 25 pieces. Prices per patch drop at higher quantities because the mold is made once.
No. There are no setup or mold fees. The quote you receive is the price you pay.
Yes. PVC patches are waterproof and mud-proof, and they wipe clean, which makes them ideal for tactical, outdoor, and marine gear.
PVC patches are molded rubber with raised 3D detail and are waterproof. Embroidered patches are stitched thread with a classic textured look. Choose PVC for rugged gear and embroidery for uniforms and apparel.
Send your logo, sketch, or idea. Our team will recommend the right size and backing and send a free digital proof within 24–48 hours. Production starts only after you approve.